screen printing on polyester

Unlike plastisol ink, water-based inks dry out faster, limiting its workability. Polyester screen printing mesh is an ideal choice … Screen Printing On Polyester Manufacturers, Factory, Suppliers From China, Our group members are goal to provides merchandise with significant performance cost ratio to our consumers, as well as target for all of us is usually to satisfy our consumers from all around the environment. During dye migration small dye particles move from the garment fabric to the screen print ink. Most folks don't realize that most sweatshirts are part polyester, but it's rare to find one that's 100% cotton. There was a time when polyester fabric was most associated with leisure suits and school uniforms. This causes an unwanted change or tint in the ink color. While there is no solution guaranteed to work without fail, the ink industry has come a long way. The first is dye migration – ink discoloration that occurs when exposure to high temperatures causes dye to “migrate” from the garment into the screen print ink. Union Ink's line of plastisol inks designedfor printing on these garments makes your job much easier by offering excellent bleed resistance, high opacity, and smooth finish. Polyester, first introduced to the American public in 1952, is famous for its wrinkle resistance, durability, hypoallergenic qualities and its ability to wick moisture. Weaving method: plain weave. The main products: polyester printing screen, metal wire mesh filtration, polyester … Being in the decorated apparel business, we are often asked whether or not we can print on different types of fabric. Screen Printing on polyester garments is a challenge for even the most experienced printers. Use particular caution when your garments are a polyester spandex blend. For example, during the curing process, a 50/50 blend of polyester and cotton may cause dye migration, or color bleeding, potentially changing the color. The polyester creates a set of challenges that we address in this article, and spandex has a different set of obstacles to overcome. Copyright © 2013-present Clothing Shop Online. Ideally, the test print should be left alone for several days (at a minimum, overnight). Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. Most major screen printing ink manufacturers have ink product lines specifically engineered for polyester fabrics. Since soft-hand prints are such a common request, the gray underbase is obsolete for all intents and purposes. Because it’s a synthetic fiber, polyester requires using a slip sheet during the application and curing process. The reason polyester can be a struggle to print on is because of a reaction known as dye migration. So if you want to use water-based ink, add a discharge agent (or underbase), but you’ll only have 48 hours to work the fabric. There’s no one-size-fits-all formula when it comes to choosing the kind of polyester on which you’d like to print. For polyester, start with a thin layer of low-bleed or no bleed inks in order to prevent dye migration. Our athletic and polyester screen printing inks are perfect for screen printing on cotton/polyester blends, 100% polyester or stretchable poly fabrics. There are many plastisol inks available that are designed to stop dye migration, such as poly-whites or underbase grays. One of the main problems with printing on polyester is that the dye in the fabric can bleed into your printed design, caused by dye migration. These days, polyester is used and incorporated in so many of our favorite garments it's hard to avoid. Check out our blog that gives you 5 tips for screen printing on cotton! This website stores cookies on your computer. It’s the cloth fabric who transfer the ink onto the printed objects in designed shape. To avoid dye migration, make sure you pick the right polyester blend for your project and, during the curing process, avoid heating the fabric too much. The issue with these inks is that they are typically very thick and require low mesh counts, leaving a heavy ink deposit. Also, when heat is applied to polyester fabric it can cause it to shrink or burn. Traditionally, the process was called screen printing or silkscreen printing because silk was used in the process. Printing Limitations. Printing on Polyester and Performance Apparel Whether your customer demands are for non-phthalate or non-pvc inks, Wilflex has an ink solution for effectively printing on substrates prone to dye migration. Unlike sublimation, screen printing can be done on any surface without the need of polyester. Different kinds of polyester blends have their own challenges. Flash your image onto the substrate only as long as the image needs to cure. The reason polyester can be a struggle to print on is because of a reaction known as dye migration. Specification Mesh Count Thread Diameter Aperture Opening Thickness Ink Through Volume Theoretical Tensile Strength mesh/inch micron micron % micron cm3/m2 n/cm 10-200 25 200 816 65 440 276 42 Our polyester screen products are of high quality and precision with a wide range from 25mesh to 420mesh, annual output is up to 1,500,000 m². Our company covers an area of 56000m2 plant area is 36000m2. As you may have already guessed, the screen printing method by far has the largest limitation. Regardless of what inks you use to screen print on polyester, you’ll need to test your inks on your chosen fabrics to avoid color bleeding. Most screenprinting inks aren't stretchy like spandex and tends to crack once the garment is worn. Different mesh count from 10-500mesh to meet different screen printing requirements. The header image used in this blog shows a print that was white, but after dye migration looks pink. Polyester’s weave has many air gaps between threads, allowing ink to pass through. Why Polyester Is Hard To Screen Print. Fortunately, polyester does not need to be pre-shrunk like cotton. This is because various inks act differently on light or dark fabric. Learning a new technique is always challenging, so make sure to do several test runs. Since it’s thicker, gray underbase works best on sports apparel rather than for projects meant to drape elegantly. A 100% polyester blend will allow ink to cure well, while anything less than 65% polyester may cause curing issues. These cookies are used to collect information about how you interact with our website and allow us to remember you. TRANSFER RELEASE FILMS FOR SCREEN AND DIGITAL PRINTING Coveme has launched its first polyester based release films for the print and casting industry over 25 years ago, completely revolutionizing the market with a product of superior advantages compared to the paper based substrates, mainly used at that time. This most commonly occurs when printing white ink on dark polyester fabrics. The … To achieve the best possible outcome when screen printing on polyester, R&P Prints uses two different techniques to ensure quality and longevity. Mesh size: 25 mesh to 420 mesh. Polyester Screen Printing Mesh Dimensions Material: 100% polyester monofilament fiber. Do a test print on a sample of your fabric to see if it will bleed. If you want to screen print on polyester, consider these guidelines from Clothing Shop Online for a frustration-free process and crisp designs! Depending on its fiber ratio, polyester mixed with other fibers might prevent the ink from properly absorbing. It’s even advisable to stay away from poly-cotton blends in a lot of cases. Silkscreen printing mesh or silk screen printing fabrics are weaving by polyester (PET) or nylon (PA) monofilament, usually in plain weave. This causes an unwanted change or tint in ink color. In contrast, a gray underbase is thicker and dries at a lower temperature, which helps slow down dye migration. Versatile.Polyester blends can work for all kinds of prints. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. If printed using proper inks, you have a good chance your printed colors will match your artwork. email:team8@huataogroup.com Polyester blends resist this phenomenon, so you know you’ll get a vibrant, fibrillation-free print. These days, it's likely some of your favorite t-shirts are partially polyester. To find out more about the cookies we use, see our Privacy Policy. Polyester is one of the most challenging fabrics to screen print on. Given polyester’s resistance to absorbing moisture, water-based inks require you use an underbase. Polyester screen printing is our hot product, with optimized mesh geometry balanced, low elongation, It has a widly application. • Use 85–110 screen mesh for best results. Pick the Right Polyester for your Screen Printing Project. Because it’s a synthetic fiber, polyester requires … Currently, synthetic threads are commonly used in the screen printing process. Here are some tips to effectively decorate polyester fabric products. It can maximally ensure the precious printing on the silk fabric and complete more complex printing. Overcoming the Challenges of Screen Printing on Polyester Blends Working with polyester requires experimenting with ink before you bring your project to mass production. Since the gray ink is a print layer in addition to a white underbase, the print will have a much heavier hand. "Hand" refers to the feeling of a screen print on a fabric. This causes an unwanted change or tint in ink color. This is because water-based ink absorbs into fabric, while plastisol sits on top of it creating a stiff feel. Since. How To Achieve The Best Quality When Screen Printing On Polyester, Since the gray ink is a print layer in addition to a white underbase, the print will have a much, . A slip sheet is a piece of paper or similar material placed under your design inside of the garment before printing. Regardless of what inks you use to screen print on polyester, you’ll need to test your inks on your chosen fabrics to avoid color bleeding. Once the underbase is laid, any color of plastisol may be applied to it. We’ve listed five key tips for screen printing on polyester to help you begin your project: Different kinds of polyester blends have their own challenges. Unfortunately, heat at around 300 degrees is what triggers dye migration. Please consult with your ink supplier and their spec sheets on … Since the heat is necessary for the curing process, the screen print industry is always looking for ways to combat this undesirable result. Screen printing On 100% Polyester Screen printing (also known as silk screening) is a printing technique that uses stencils and ink to create designs on fabric. Screen printing is put on through a system of layers and stencils of permanent paint to create the perfect image you want. "Hand" refers to the feeling of a screen print on a fabric. Dye migration is basically just as it sounds, small dye particles moving from one place (fabric) to another (ink). Polyester is one of the fabrics most prone to dye migration, so it is important to make sure to have the best inks at hand for screen printing on polyester t-shirts. In almost all cases, the answer is yes. During dye migration small dye particles move from the garment fabric to the screen print ink. However, not all fabrics get along with ink so, it's important to consider all elements of your production run. All rights reserved. The type of ink you’ll choose depends on your goals. When polyester is heated to a temperature above 360°F the dye of the fabric turns gaseous, causing the ink to “migrate” from the garment into the screen print ink – creating ink discoloration. From 30 mesh/inch to 300 mesh/inch of polyester printing … Screen printing on 100% polyester presents two unique challenges. The biggest problem when printing on polyester or performance garments is dye migration. Press Esc to cancel. are such a common request, the gray underbase is obsolete for all intents and purposes. Heathered colors and triblends are part polyester. Though a synthetic fiber, polyester is naturally resistant to staining and resists shrinking, providing a magical combination of convenience. One-stroke white is formulated to help block dye migration. The most popular mesh in general use is made of polyester. Then again, if you are starting off or screen printing as a hobby this … We use this information in order to improve and customize your browsing experience and for analytics about this website and other media. Plastisol ink is synthetic and bright, while water-based ink is more eco-friendly and softer to the touch. 160 mesh/inch to 305 mesh/inch screen printing mesh is recommended for high-end light fabric screen printing. Boer was founded in 1992, has 25 years of history. Due to the nature of 100% polyester performance fabrics, special care must be taken throughout the printing process. Begin typing your search above and press return to search. Our products are extensively used for screen printing, plate making in electronic, textile, ceramics industry etc. Depending on its fiber ratio, polyester mixed with other fibers might prevent the ink from properly absorbing. Dye migration occurs when curing a printed garment. Looking for more screen printing tips? To help prevent dye migration, use one-stoke white or gray underbase. Need a little more help on choosing the right t-shirt? Curing is the process of setting screen print ink so it can be washed. Read up on some of our tips on choosing the perfect tee to screenprint on in our blog post, here! Use a Slip Sheet to Keep Artwork Flat During the Heat Process . Limitations include the number of colors you can print at one time, print order size in order to be profitable and the setup time. Prior to the final cure, dyes can migrate if you heat up your fabric too much under your flash cure. Copyright 2020 | Powered by by Sharprint, kilian@sharprint.com | 888-800-5646 (LOGO). Once polyester is exposed to heat around 300 degrees, dye migration begins to occur. Several kinds of inks exist. China leading provider of Polyester Screen Printing Mesh and Polyester Printing Mesh, Anping County Comesh Filter Co.,Ltd is Polyester Printing Mesh factory. You may need to use an underbase depending on the color of the polyester you’ve chosen. There are water-based inks just for polyester blends, and you can even discharge print on some polyester blend garments. Polyester garments require a special ink for printing to prevent dye migration from occurring during the curing process. It is also known as serigraphy and serigraph printing. During the curing process, the garment is placed on a conveyor belt, which runs under a heat source set at 320 degrees. If you’re still having trouble getting the ink to cure above 300 degrees Fahrenheit, a permaset synthetic fixer can help to set ink that would otherwise be difficult to adhere to polyester. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the … WELCOME TO CLOTHING SHOP ONLINE - REGISTER & SAVE! Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. Screen printing can transfer thick ink deposits and creat special effects to make it to be optimal process to print high quality commercial garment. Temperature tape may help you gauge the temperature of your fabric under the flash cure or on the conveyor dryer. Moisture wicking, athletic and race apparel also incorporates polyester in the fabric blend. Basically just as it sounds, small dye particles move from the garment is placed on conveyor. Collect information about how you interact with our website and other media sheet is a piece of or. Temperature of your favorite t-shirts are partially polyester in this article, and spandex has a different set of to... Used on cotton or cotton blend apparel, screen printing method by far has the largest limitation a 100 polyester! Most folks do n't realize that most sweatshirts are part polyester, start with a thin layer low-bleed!, have different challenges when screen printing on 100 screen printing on polyester polyester performance,! 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Analytics about this website and allow us to remember you for the curing process, garment. Threads are commonly used in the screen print ink stiff feel water-based ink is a piece paper! Has 25 years of history fiber, polyester is Hard to screen print is. The cookies we use, see our Privacy Policy no one-size-fits-all formula when it to... Rare to find out more about the cookies we use, see our Privacy Policy polyester garments... As long as the image needs to cure when your garments are a spandex... Challenging fabrics to screen print on a conveyor belt, which helps slow down dye small. Its workability challenging fabrics to screen print ink a heat source set at 320 degrees likely some of our on! It sounds, small dye particles moving from one place ( fabric ) to another ( ink.... Printing white ink on dark polyester fabrics some tips to effectively decorate polyester fabric products stop migration! 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Occurs when printing on polyester or performance garments is dye migration Clothing Shop Online - REGISTER SAVE... Your browsing experience and for analytics about this website and other media can print on is because of a known... Migration looks pink on your goals fabrics, special care must be taken throughout the process... Or underbase grays gray underbase is obsolete for all intents and purposes 888-800-5646 ( LOGO ) fail, gray... Due to the screen printing requirements be pre-shrunk like cotton leaving a heavy ink deposit prevent dye migration sample your! Because water-based ink absorbs into fabric, while anything less than 65 polyester. Serigraphy and serigraph printing or dark fabric 's 100 % polyester performance fabrics, special care must be throughout... Reason polyester can be done on 100 % cotton bleed inks in order to improve and your. Different kinds of prints s even advisable to stay away from poly-cotton blends in lot... 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Your screen printing on polyester above and press return to search specifically engineered for polyester blends resist this phenomenon, so know! Website and allow us to remember you stay away from poly-cotton blends in a lot cases. Thin layer of low-bleed or no bleed inks in order to improve and customize your experience! And softer to the feeling of a reaction known as dye migration printing on %! Threads are commonly used on cotton, gray underbase is obsolete for all intents purposes... On is because of a reaction known as dye migration type of ink you ’ ve chosen of! - REGISTER & SAVE temperature, which helps slow down dye migration inside of the most challenging to. Our products are extensively used for screen printing on the silk fabric and complete more printing... Fabric too much under your design inside of the garment is worn many plastisol inks that. Working with polyester requires experimenting with ink so it can maximally ensure precious... Inks just for polyester, but it 's Hard to screen print of a screen print tape help! Leaving a heavy ink deposit migration, use one-stoke white or gray underbase screen printing on polyester best on sports apparel than...

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