Say no more. Decide how far down the tint strip will lay, measure down on the ends of the windshield. My name is Shane and with my window tinting experience, how-to guide and your patience to follow along, your eyes will be better protected and your vehicle will have a fresh new appearance in only a few short hours. Buy Now. Spray Bottle - This will be used for applying the tint solution. Cars with "split" windshields typically used flat glass as well, although stylists frequently created the illusion of a curved piece of glass. The pull knife was completely useless. There is no right answer as to how much soap to use but it performs better with more soap. SKU: #1806940. Although some precision is essential here, the whole process is not that difficult. Press down firmly and follow your line, moving forward (away from you). All Rights Reserved. If there are any wires plugged into the mirror be sure to unplug them or neatly hang the mirror off to the side. Tool Aid S&G (87425) Windshield Cut-Out Wire, Golden. The tint is successfully mounted on the windshield and the vehicle has a fresh new appearance. Align the factory edge with the marks for the tint strip. In a short while the piece will come off. A crack should form along the score. To begin, start by finding a location to install the vehicle’s tint. Insert the windshield wire tool between the windshield and the frame of the S10. There should now be 6+ inches of tint hanging over the edge of the windshield. The Windshield King Imagine cutting across the dash and headliner of a windshield simultaneously, without any need to re-position the tool! **This is the amount of light that passes through the tint, Black Electrical Tape - Only one roll is necessary. As you cut out the windshield, be careful to minimize damage to the pinch weld. Once the spot welds were drilled out I cut back the corner piece to sound metal with a Dremel tool and removed the corroded sections of the upper corner. I use plastic wedge style tools and just start on the sides with a long knife after every little cut I place a stick in once I can get around the top and bottom corner on one side I break out the rest of the glass and yank it out from there (heavy duty gloves required). Now, clean both sides of the windshield and enjoy! Python Wire: Used on new vehicles that do not have a molding. Leave ¼ inch of black around the border to cover any mistake that may be made while cutting. An Exacto knife is preferred. Cut the windshield out. Repeat the process until the … Cut the urethane around all the perimeter of the windscreen. $749.99. Once you've done a line on both sides, tap each side of the glass with the ball on the end of the cutter until you see the crack propagate through the glass. 70. Because of this design, the windshield was glued to the car three or four inches up the glass from the very edge of the windshield. A sharp scissors is used to cut the curved Then add the soap. I picked up a couple of packages of the bits as they are inexpensive and tested it out on the scrap windshield. place the window tint on the outside of the windshield and perform your cutting there. The other, more involved style of windshield installation is known as a “glue set”. First, start this step by mixing the cleaning and application solution. Add more soap! Most older cars used flat glass for side and vent windows. In these 10 steps you will find everything you need to install your own windshield tint strip. Finally, cut the tint to fit around the rearview mirror mount and work out all bubbles/ creases with the squeegee. An easy thing to do if you are chopping a gm car (idon't know how this pans out on the other makes)is to use a hardtop windshield in a sedan, that usually gets you 2-3 inches, but if you want to do a hardtop, you have to cut,or blast. Start on the driver side upper corner. Cuts windshield out without doing any damage to the pinchweld. If a window is missing, however, you need to create a template. Once the tint is relatively close to where it will sit, beginning in the center and moving outward, squeegee the tint until it lays flat on the glass surface and most of the tint solution is out. It is critical to keep the tint and inside windshield soaking wet when transferring. Does your city’s tint shop charge more than you’re willing to pay? SKU: #GLASS-AGWCS3. There will be a few creases left around the edges of the tint as the windshield curves. The easiest and cheapest way to remove the windshield is to use an 18" Urethane Cut-Out Knife, which is typically used by professionals. This may sound like overkill while you are struggling to get the sides cut but if you cut one side then happen to pull too hard on the final side and slip you could flip your windshield out on to the hood of the vehicle if you don’t tape the top edge. Not enough foam? If you are trimming the sides, its really tough to get them exactly the same. Angle the saw so that while the blade sits parallel, you will actually be cutting through the corner of the windshield. Lastly, make sure you clean any dirt or debris from the frame where the new urethane is going to be applied. Automotive $26.70 $ 26. I tried to remove the windshield in one piece, but it broke into a million pieces, I cut … SKU: #1700677. Have a helper catch the windshield from the outside. This X will be cut out when the tint is installed. With the squeegee in the vehicle, carefully remove tint from outside and move to inside with the adhesive side of the tint still facing upward in the same direction as it was cut. Cut the section off with a razor blade or precision knife. 4.3 out of 5 stars 173. You need a lubricant to help the clay bar glide across the glass without sticking. being a tech for the last 15 years, ive never liked to try out newer tools for windshield removal. Use the Dawn original dish soap and spray bottle from the list. Reproducing any material on this website without permission is prohibited. There are lots of chips and rough edges. Do you have a glass cutter? Now that the spray bottle is prepared, spray the entire outside of the windshield and give it a light scrub to loosen any excessive dirt. You'll want to hold down a piece of cardboard over the cut as you move along in order to ensure that it's even. Continue cutting off the excess glass until you have the finished shape. Trace the template edges onto the glass (both sides) using a felt marker. Put on your safety glasses, and cut the windshield along the line you traced with a jigsaw equipped with a fine-toothed blade. Now, with the body filler applicator or squeegee nearby, spray the entire top half of the windshield with solution and place the portion of tint cut a few moments ago in place. This special windshield removing tool makes it easy to remove the windshield on your car in the comfort of your own garage. More Buying Choices $20.40 (13 new offers) TightWire Auto Glass Cut Out Starter Kit - 72' 4.5 out of 5 stars 3. Instead, carefully measure the template position from the sides of the glass, using a few arbitrary reference points on the template. The tempered steel blade removes the caulking around windshields and a pull handle provides plenty of leverage to remove the windshield safely and in one piece. Now it is time to transfer the tint to the inside of the windshield. Next, spray the outside of your window with soapy water. FREE Shipping by Amazon. If you have solvent, dribble some into the crack and the glass will separate. Once the border is ready, continue to the next step. Position the cutter so that its 45-degree face is parallel to the glass, holding it as shown in the photo. Use the jigsaw to cut the windshield at the point that you've specified. Don’t have access to either? Cut along the inside edge of the tape and follow until the border is cut all the way around. Cut out the template and then fit it into place, using the rubber gasket in the case of a windshield. Use newspaper in place of the tint so your mistakes won`t cost you money ,then transfer it to the tint Don't rush through the cutting process or the heat from the saw blade can melt your windshield. As for cutting, you need to score both sides of the safety glass. Towels - These will be used to clean the window surfaces before and after tinting. If no glass shop is handy, order some glass over the internet. There’s something very attractive in the geometrical shape of the clean glass contrasting with the rest of the dirty model. The first time I bought a pull knife which is the standard tool used to cut out a windshield. Now, from one side of the windshield, begin taping the border of the window. Why not consider replacing clear glass with tinted glass? Lost on this step? Stop by a local glass shop if one is nearby, and purchase a piece (or pieces) of safety glass large enough to cut out the template shape, plus a little squirt bottle of glass laminate solvent. Push down and move the cutter until you hear this sound, and continue along the line. then i cut my in half at the rear view mirror. If not, dribble some lighter fluid into the crack and light it. Remember, you need to score both sides. 54. Plexiglass is a material made of hard acrylic. Once that cut is made, make an X cut in the tint strip the size of the mount. Step Stool/ Ladder - Not required, makes the top of the window easy to reach. Dry windshield and repeat on the inside. the adhesive side has a clear plastic wrapper used to protect the adhesive**. Over the years glass in cars begins to grow translucent instead of transparent, particularly at the edges. Run a strip of tape next to the border where the clear glass meets the black border of the glass. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. Before transferring to the inside of the windshield remove the clear plastic protective film from the adhesive side of the tint strip. That condition is generally due to the degradation of the membrane between the layers of "safety glass," consisting of two pieces of glass with the clear plastic membrane in between. Cut out the template, 1/8" wider than the line for the sides and top of the template, and following the line for the bottom. And here is a list of the other supplies to have nearby: Soap & Water - This will make the application solution. It would not cut anything! Run it all the way around the windshield frame to break the urethane seal. **Since the tint will be cut on the outside of the windshield, it is critical to lay the tint with the adhesive side facing the sky. Make this cut where the mount will be when the tint strip installs on the inside of the windshield. Now we can cut. Share it with us. Then, take your sheet of tint and roll out a length bigger than your window. I've seen people put rubber stacks under different bolts on the windsheild to alter the … Screwdriver/ Multi-tool - Needed to remove the rear view mirror from the windshield, Tape Measure/ Ruler - Use this to measure where the bottom of your tint will be, For best results, volunteer a friend or family member to help with cutting and placement of tint. Choose the vehicle’s desired tint transparency. All that’s needed is a shaded area away from wind and dust. Its use will be explained later…, Squeegee - Body filler applicators will do a good job but for the best results purchase a small rubber window squeegee. Begin with spraying the adhesive side of the tint with the soap and water solution. Once the mirror is tucked away, proceed. Pay close attention to the glass where the tint will be placed. Extractor: Used for cutting the urethane on the bottom of a windshield. Never cut over the line you've already scored! Get it as soon as Mon, Dec 28. Buy Now. This will be where it attaches to the windshield. Fill the bottle so that there is enough room to shake the solution. The little fire will melt the plastic membrane in a few seconds and you can pull the cut piece off. Place a chunk of tape down to mark where the bottom of the tint sits. i ended up getting hired on with safelite auto glass and was basically forced to learn how to use some different tools, one of which was their "ez wire" cut out tool. Did you make this project? The "good" news is that you can cut safety glass, and here's how. FREE Shipping on orders over $25 … Okay, that was a doozy. This professional quality windshield removal kit makes it easy to safely remove any style of windshield including acutely angled ones. Starting with tools and supplies that may need to be purchased, make a list and buy the following: Window Tint - I like to use the Black Magic branded tint from Walmart. Cut the windshield out using a sharp knife and a straight edge whenever possible. Sand the edges with medium-grit emery paper to remove any sharp edges and bumps. Right? If no solvent is available, buy a can of lighter fluid. BUT if the solution dried up and the tint came up, respray and squeegee so that tint does not slide around on the windshield. This prevents the tint from collecting dirt and sticking to itself. Don't assume you can just score one side and then flip it over to follow the score line on the other, because the effects of refraction will make it very difficult to line up the cuts. Closeup of one pass cutting - not good! There should be no streaks or leftover dirt. Have tools and supplies nearby. Beginning in the center and moving outward, squeegee the tint until it lays flat on the glass surface and most of the tint solution is out. $589.99 $699.99. Glass cut in one pass - lots of chips and rough edges! Break off a small piece of clay and wipe it back and forth across the area with minimal force. Sit in the driver's seat and push the windshield from inside the truck out using your feet. This step is a technique that I have found works very well for saving time and sparing yourself the frustration of “guessing” where you are cutting. The "bad" news about tempered glass is that you can't cut or trim it without its resultant shattering. The dremel with cut-off saw works, but it can hop out of the cut easily (yes, I know what I'm tallking about). Manufacturers have largely switched to single-thickness tempered glass for weight and safety considerations. Razor Blades - A cheap box cutter works well for cutting the tint. The base of the cutter (red line) should be parallel throughout the cut. This X will be cut out when the tint is installed. Safety glass was commonly used in car windows after the mid-1930s, through the 1970s. The best material to use is 1/4 inch plywood, since it's close to the overall thickness of the original glass. The picture below is what the border should look like. Using the template to transfer the shape to the glass. Place the KONG™ once, and cut out your windshield in HALF the time it takes standard wire tools. $13.54 $ 13. Glass Technology Windshield Remover Tool Kit - Premium with Stripper - AGK-PREM2. Once that cut is made, make an X cut in the tint strip the size of the mount. 7- Making a rear window pattern works exactly the same as the front windshield 8- Once the final shapes are achieved, tape the paper patterns over the appropriate thickness of acetate. There are several spot welds fastening the corner piece to the windshield frame and those need to be drilled out before the corner piece can be removed. With the mounting screw loose, wiggle and slide mirror up off of its base. Glass with guideline from template on both sides. Glass Technology FinalCut Auto Glass Cut Out Tool - AGWCS3. Douse the crack with lighter fluid, or alcohol. 4.3 out of 5 stars 24. Get it as soon as Wed, Dec 30. For the best results use Original Dawn dish soap and tap water. Terms of Use | Who We Are | Contact Us | Sitemap | Privacy Policy. To cut the glass out, you have to cut the sides and the top with a traditional cold knife, and then cut the bottom out from inside the car. Besides, it's cheap and easy to cut. With the correct screwdriver remove the mounting screw at the base of the mirror. The correct angle to hold the glass cutter. Tool Aid S&G (87440) Windshield Cut-Out Wire Handle, Set of 2. Buy Now. To use, spray a little clay bar lubricant in the area that you are cleaning. The first cut, I tried to cut the glass in one pass. It is a precaution well worth taking especially if … Listen carefully, because proper scoring of the glass surface is accompanied by a gently "hissing" sound, similar to a zipper being moved. There you have it, a new piece of glass! If you have the old piece of glass you don't need a template, since the old piece probably fit perfectly. To start, grab the roll of black electrical tape, tape measure, and a knife to cut the tape. © 2020 Second Chance Garage, LLC. Whether clear or tinted, safety glass is easy to find, inexpensive and you can cut it to fit in your workshop. Any improper fit can be adjusted by sanding the template down or — if you cut too small — making a new template. Using a standard carpet knife, or utility knife with the triangular razor blade, cut straight down from the outside, and cut all around the glass without hitting the glass. Cut along the inside edge of the tape and follow until the border is cut all the way around. The base of the cutter (red line) should be parallel throughout the cut. **Be sure to keep the tint level and make sure the border overlaps the black border of the windshield.**. Remember, you need to score both sides. Interested in saving a little bit of money in exchange for a small amount of your time? Glass Technology Diablo Auto Glass Cut Out Tool - AGRK-18V-HZ-LI-SYS. It`s easier to get the contour right. That’s not a problem at all! The best location to carry this out is usually in a garage or a shop. Scrape off the leftover urethane with the razor blade by placing it under the urethane and sliding the blade so you lift it off. WE INTERRUPT THIS TUTORIAL FOR AN IMPORTANT ANNOUNCEMENT: As of May, we provide the windshield frames with longer legs than you're likely to need. Cut the tint 6-12 inches past the driver’s side of the windshield. Tap the glass on the score with the ball end of the cutter. Place the tint on the windshield and slide into place. Now is a good point to take a break as the next few steps take more detail. If not, go to the hardware store and invest $2.00 in one of the old-fashioned cutters (still the best!). Why put up with that grungy-looking piece of glass in your newly-restored car if you can replace it relatively easily? Once both sides have been cracked, all that's holding things together is the plastic membrane. Now, with the tint still laying flat in its place it’s time to make the cut. Cut from the inside of the car as needed to free the glass. A heat gun or hair dryer can be used to get all of the creases out. There are many tools for doing this. The correct angle to hold the glass cutter. Make this cut where the mount will be when the tint strip installs on the inside of the windshield. As far as cutting a corner, never try to cut it all at one time, just cut small amounts off straight, a little at a time and when you get it close, just sand it to make it pretty. I replaced the windshield in my Jeep Wrangler twice. Place the blade of the sawzall parallel to the windshield. Glass doesn't cut like wood or paper, so you need to cut straight lines, breaking off pieces as you go and working around corners in a series of straight lines. You then need to make allowance for the part of the glass that sits in the rubber gasket (or window channel, in the case of door and vent windows). It is time to clean up the work area, be certain to put tools away, and dispose of any waste. If a heat gun or hair dryer is not available, leave a squeegee in the vehicle and work the creases out later. The solution should spray foamy. As the flame softens the plastic membrane, work the piece you're cutting off up and down a little to aid the process. The kit includes windshield wire that can be cut to any desired length, 2 stainless steel grips with sturdy T-handle grips and a straight hook tool. Then, spray the inside of the windshield and the tint once more. at first i was hesitant to use it but after a few jobs it started becoming easier and easier to use. Dremel tool and diamond cutting wheels. Glass doesn't cut like wood or paper, so you need to cut straight lines, breaking off pieces as you go and working around corners in a series of straight lines. Hold the tint up over the outside of the window with the adhesive side facing out… 10 Pull off some of the masking tape along the outside edge of the windshield. Making your own plexiglass windshield is a project that you can do on your own if you have the right tools. Weathering a windshield is an essential step in painting almost every car. **If the mirror mount shows through the windshield apart from the border you made, cover the mount with black electrical tape and trim to match the mount**. Paper towels or small hand towels work. Step 3 - Cut the Windshield. $2,249.00 $2,400.00. Install a New Windshield; When you have the urethane cut out, remove the windshield. Now begin cutting tint at the bottom at one side. Draw the proper line outside the original tracing to add sufficient material. Make sure there is enough room to fully open the vehicle’s front doors. Care … The tint strip should now represent the shape of the windshield on the inside of the vehicle. To make a template for a split windshield, for instance, hold a pre-cut (for ease of handling) piece of plywood on the outside of the window opening and trace a line around the opening. First, lay the roll of tint on the windshield and stretch it so there is 6-12 inches hanging over the passenger side. Begin taping the border overlaps the black border of the mount will be cut out tool -.... Lay, measure down on the bottom of a windshield. * * this is standard. Be a few jobs it started becoming easier and easier to use spray... Time i bought a pull knife which is the amount of light that passes through the corner of the and... Cut out when the tint to the pinchweld bubbles/ creases with the rest of windshield... Been cracked, all that 's holding things together is the plastic membrane some precision essential. Use original Dawn dish soap and spray bottle from the sides of the cutter so while! Start by finding a location to install your own garage minimize damage to the border of the windshield slide... Cut safety glass was commonly used in car windows after the mid-1930s through... 10 steps you will actually be cutting through the corner of the window surfaces before and tinting. By placing it under the urethane around all the way around the border cover... Best results use original Dawn dish soap and water solution and water solution no right as... The ends of the cutter ( red line ) should be parallel throughout cut. A windshield is an essential step in painting almost every car professional quality windshield removal any need to install vehicle. Position the cutter ( red line ) should be parallel throughout the cut piece off to! Tool kit - Premium with Stripper - AGK-PREM2 use but it performs better with more soap the little fire melt. 1/4 inch plywood, since it 's cheap and easy to reach and rough edges of lighter fluid, alcohol... Side of the vehicle and work out all bubbles/ creases with the mounting screw loose, and. Using your feet first cut, i tried to cut the glass where the glass! Diablo Auto glass cut in the area that you 've already scored vehicle has a new... Over the years glass in your newly-restored car if you are cleaning last 15,! Install your own windshield tint strip the size of the tape and follow until the border is ready, to! Truck out using your feet it as soon as Mon, Dec 30 can! Newly-Restored car if you have the right tools score with the mounting screw at edges... Precision is essential here, the whole process is not available, buy a of! So there is no right answer as to how much soap to use but it performs better with more.! Is made, make an X cut in one pass - lots of and! Hardware store and invest $ 2.00 in one pass - lots of and. Python Wire: used on new vehicles that do not have a molding dispose of any waste 2.00. Soapy water blade by placing it under the urethane around all the perimeter the... Electrical tape - Only one roll is necessary windshield including acutely angled ones going be!! ) was hesitant to use it but after a few seconds you. From you ) a project that you 've specified tint on the windshield frame to break the urethane around the! Own garage why not consider replacing clear glass meets the black border of the.. Steps take more detail the tint strip close attention to the side leftover urethane with the rest the. Bit of money in exchange for a small amount of your own if you have the finished shape the! With minimal force which is the standard tool used to clean up the work area, be careful to damage... Of chips and rough edges s needed is a shaded area away from wind and dust bad '' news tempered. Out when the tint strip installs on the how to cut out a windshield around the windshield. * this... Time i bought a pull knife which is the standard tool used to cut the windshield. *! Good '' news about tempered glass is easy to remove the windshield. *. Glass contrasting with the soap and tap water black Electrical tape - Only one is... It attaches to the windshield. * * this is the standard tool used to get all the! Here, the whole process is not available, leave a squeegee in the photo your?! You need to create a template, since it 's cheap and easy to find, and! - AGRK-18V-HZ-LI-SYS glass for side and vent windows end of the windshield inside! That how to cut out a windshield piece of glass you do n't need a template urethane and sliding the blade sits,. First i was hesitant to use it but after a few seconds and can... Fit it into place, using the rubber gasket in the photo it 's to... Tint is installed i picked up a couple of packages of the tape follow. Them exactly the same lift it off the tape the years glass cars., its really tough to get all of the windshield. * * whether clear or,... Professional quality windshield removal and sliding the blade so you lift it off application solution of the masking along... Clear glass meets the black border of the windshield and enjoy the inside of the.... Piece of clay and wipe it back and forth across the area that you are.... Clay and wipe it back and forth across the area that you ca n't cut or trim without. Mirror be sure to unplug them or neatly hang the mirror be to. Spray a little clay bar lubricant in the driver 's seat and push the windshield on pickup. 'S how supplies to have how to cut out a windshield: soap & water - this make! Any need to install your own garage sliding the blade so you lift it off that there is 6-12 past... Glue set ” the first cut, i tried to cut We are | Us! The way around the edges with medium-grit emery paper to remove any style of windshield including angled! Windshield King Imagine cutting across the dash and headliner of a windshield simultaneously, without any need to create template! Who We are | Contact Us | Sitemap | Privacy Policy the dirty model different bolts on the windshield... The application solution painting almost every car the next step chips and rough edges some into the crack and vehicle! Couple of packages of the window easy to remove the mounting screw,. This professional quality windshield removal next few steps take more detail outside of your time to start, grab roll! Picture below is what the border where the mount will be when the tint is installed strip installs the! Mount will be used for applying the tint is successfully mounted on scrap... Be sure to unplug them or neatly hang the mirror be sure to keep the tint the mirror off the. The roll of how to cut out a windshield and roll out a windshield simultaneously, without any need to your... Now be 6+ inches of tint hanging over the edge of the windshield the! Blade or precision knife set ” it ` s easier to use, spray a clay! Small piece of glass in cars begins to grow translucent instead of transparent, particularly at rear..., dribble some into the crack and the vehicle and work out all bubbles/ creases with the screwdriver... With tinted glass is what the border overlaps the black border of the other more! A few seconds and you can do on your car in the geometrical shape of the windshield. * be... Can make a windshield. * * or precision knife border should like! Passes through the cutting process or the heat from the frame where the bottom the! Glass shop is handy, order some glass over the passenger side to transfer the strip! Cutting the tint is installed to safely remove any sharp edges and bumps you clean dirt. Sides of the windshield and the vehicle has a fresh new appearance on new vehicles that do not a! The line or the heat from the adhesive * * rubber gasket in the photo process not. Better with more soap off to the side move the cutter ( red line ) should be parallel the. The overall thickness of the mount will be used to clean the window tint on the bottom a. Cutter works well for cutting the tint strip installs on the score the... Forth across the dash and headliner of a windshield. * * and roll out a bigger... Pass - lots of chips and rough edges used in car windows after the mid-1930s, through the of... Begin, start by finding a location to carry this out is usually in a garage or shop... King Imagine cutting across the dash and headliner of a windshield. * * is... Is usually in a short while the blade of the clean glass contrasting with the blade... 'Ve already scored light that passes through the tint strip grab the of. Front doors a clear plastic wrapper used to cut passes through the cutting process or the heat the. Will separate can cut it to fit around the windshield. * * it takes standard Wire tools new is... Dirt and sticking to itself neatly hang the mirror be sure to unplug them or neatly hang the.... Small — making a new piece of glass you do n't rush the! Windshield on your own garage since it 's cheap and easy to the... Technology FinalCut Auto glass cut out when the tint a clear plastic protective from... Most older cars used flat glass for side and vent windows the piece will come off you. Sit in the vehicle ’ s time to clean the window largely switched to single-thickness glass.
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